Video: A look into the brush finish process

Rich Smylie, GMN
By Richard Smylie | Jun 28, 2018
Brush finished sill plate

Looking to add a subtle, yet eye-catching decorative element to your metal component? Look no further than brush finish! GM Nameplate (GMN) specializes in metal decoration, and one attribute we commonly add to metal is a mechanical brush finish. Performed at the front-end of the manufacturing process, a brush finish consists of many unidirectional lines creating a clean, consistent blanket over the surface of the metal. Applied to either stainless steel or aluminum, brush finishes are often combined with other decoration enhancements such as ElectraGraphics, embossing, and Lensclad, to name a few. Used in a wide range of products, brush finish is particularly prevalent in the electronics, home appliances, and automotive industries.

GMN recently created a video to demonstrate the brush finish process and give you a glimpse into the various looks that can be achieved. The video features our brushing line that’s operated at our Monroe, NC Division.

As you can see in the video, sheets of raw metal are fed into a machine having a large abrasive brushing wheel over it. The brush creates many fine linear abrasions on the sheet, reflecting light in a unique way. There are many design options to consider as well, including selecting a brush texture ranging from fine to heavy, or applying the finish to the metal overall or selectively. For selective finishes, a resist ink is screen-printed onto the metal sheets before the metal is brushed. The resist protects the desired area from being brushed, thus creating an interesting contrast within the design. The contrasting look results solely from the difference in the textures and the way light reflects off of the surface.

After brushing, the metal sheet is washed and dried to remove any residue or oil, and then an operator quickly inspects the sheet for any apparent defects as it continues down the line. A roll-coater can also be set up to apply a tinted or clear coating in-line onto the metal to enhance its durability or appearance. In the video, a tinted coating is applied to the aluminum to make it look slightly grayer. Since stainless steel can be more costly at times, this is a cost-effective way to make aluminum mimic the appearance of stainless steel. 

Finally, the sheets go through an oven, and are again visually examined for any imperfections. This final inspection marks the completion of applying the brush finish, and the metal is now ready to move onto the next process.

To see the brush finishing process, click on the video below.